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Toaster Gas Tank Seal Replacement

Posted: Fri Apr 27, 2018 1:26 pm
by MikeGeee
Hi All,

So I share my garage with my girlfriend and she's constantly complaining about the mild gasoline aroma coming from my 1972 R75/5 Toaster.

I purchased a new gasket, a new rivet and a new washer (part numbers 16111230603, 07119904207, 07119944651 respectively). These are all the parts I can image would need to be replaced. But I can't figure out how to get the old gasket off. I'm not familiar with rivets. I've never worked with them before. Should I drill out the old old? Is there some trick?

I'd love some expert advice on this.

Thanks as always,
Michael

ps, photo of new parts attached

Re: Toaster Gas Tank Seal Replacement

Posted: Fri Apr 27, 2018 3:06 pm
by Seth

Re: Toaster Gas Tank Seal Replacement

Posted: Fri Apr 27, 2018 7:03 pm
by SteveD
Duane wrote:The cap has a gasket under it to seal fuel. A rivet is pressed into the cap to hold the parts in. It is hard to remove. Some gently grind flats on the sides so that pliers can get a good hold on it and rotate while pulling it out. Some owners tap the hole and install a screw. That makes it easy to repair in the future. I suggest using Locktite on that screw. If it falls into the tank, it is hard to remove again.

Re: Toaster Gas Tank Seal Replacement

Posted: Sat Apr 28, 2018 9:35 am
by George Ryals
The mild gassey smell may not be from the gas cap seal leak. it could be from a weepy fuel line.

Re: Toaster Gas Tank Seal Replacement

Posted: Sat Apr 28, 2018 12:52 pm
by Zombie Master
George Ryals wrote: Sat Apr 28, 2018 9:35 am The mild gassey smell may not be from the gas cap seal leak. it could be from a weepy fuel line.
Or a bad float chamber gasket.

Or a leaky tank seam. Wich is common.

Re: Toaster Gas Tank Seal Replacement

Posted: Tue May 01, 2018 9:33 pm
by Wobbly
Besides all those comments on sources, the fuel cap has an open breather vent. Vapors would be escaping from the breather as well.